Hot Water Systems: Centralized and Decentralized Domestic Hot Water Systems: Solar Water Heater Systems in India

 

Pic: Solar Water Heater in India (https://creativecommons.org/licenses/by/2.0/)

In this growing world, building energy consumption accounts for around 34-35% of the total energy consumption and the range is increasing exponentially day by day. Domestic water heating without paying money is an extremely attractive option if we can use freely available solar energy. 

Solar energy as a renewable energy source can reduce the over-exploitation, regulate the thermal energy mixing and help in ecological balance. India receives a mean daily solar radiation of 5-7 kWh/m2 with approximately 275-276 sunny days in a year.  

The Solar hot water system is considered the most common method to store and use thermal energy in terms of sunlight. Solar Hot Water Systems (SHWS) are used solar energy to heat water. The Domestic Solar Hot Water Systems (DSHW) are more extensively used in India than the previous one because of their simple design, higher output, longer life span with low maintenance, and easily available with local production.

The centralized hot water systems are not used in most parts of India. The reasons can be explained considering the varying climatic conditions depending upon geographical areas and the economic status of the population. So, if we consider the climatic condition, the culture of the region, the economy of people, and the energy supply as important factors, we can assume the necessity of a centralized hot water supply system.

Most of the time of the year in Himalayan regions and Gangetic plains are having temperatures less than 18 degrees Celsius which makes them use hot water throughout. In these areas, the use of a centralized Hot water supply system makes more sense than the cities like Chennai and Mumbai. In order to have sufficient hot water with a moderate temperature, we need to have a centralized storage capacity that can help is time-saving. In addition, if we use a high recovery unit, we don’t need high-capacity storage but we need a secure, renewable source of energy supply.

Centralized Domestic Hot water System

The basic activity of the system is to heat, store, distribute, and pump back to the generation unit if not required. The energy consumption in the centralized case can be in various ways like the consumption of energy in heating the cold to hot water, heat loss during distribution, valves, pipes, and exchangers, and consumption of electricity in pumping. So, to minimize the consumption of energy and heat loss, most developed countries use the typical heating techniques like gas-fired or coal-fired boilers, and simultaneously without supplying water in a flow, they supply through various sub-stations to localities as well as multi-story buildings.

Even if we follow the above process, hot water circulation systems always have high heat energy loss during the circulation. The loss of energy is higher than the energy used for heating and the proportion can go higher if we consider the hot water circulation for multi-story buildings or houses in mountain regions like the Himalayan ranges or Gangetic plains. There can be chances of cold-water clogging circulation pipes, which leads to draining off a large amount of cold water before getting the hot water of the desired temperature causing water loss and a high hot water bill, which concluded the inefficiency of Centralized Domestic Hot Water Systems (CDHWS). In such systems, the hot water is supplied through vertical rise pipes from the stairwell, called distribution pipes which connect the main pipes in the basement. The pipe systems are connected with low initial investments and easier hot water consumption by a specific consumer, whereas as there are no circulation systems given in the pipe system, there can be a long wait to get hot water and an increased risk of growth of molds and microorganisms.

Pic: Tankless water heating system (https://creativecommons.org/licenses/by/2.0/)


Pic: Pipe and Thermometer System in CDHWS (https://creativecommons.org/licenses/by/2.0/)

To minimize the above disadvantages in a CDHWS in any developing country, the flow rate is increased to 0.21 km/sec with the required temperature, and to minimize heat loss and maintain the temperature, the pipe-in-pipe principle is introduced. The principle suggests casing pipe in which the inner pipe circulates water back and the outer pipe leads away. The pre-insulated pipes work with better efficiency than the normal pipe. In some areas, the pipes are installed with electric cables to maintain temperature and avoid the circulation of water.

A probable solution to Centralized Domestic Hot Water System Challenges

Flat Station Heat Exchanger

The flat station heat exchange is the decentralized type of domestic hot water supply system adopted in many countries. The equipment is a small-scale heat exchange unit with comprehensive control functions and metering measurements of water and energy utilization. The system eliminates the circulation pipes which reduces the initial investment cost and reduces the heat loss which was high in the case of CDHWS. There are several benefits of a decentralized heat water system over the centralized one like reducing pipe circulation system up to 50-60% and corresponding heat loss from pipes. The water loss and required temperature can be maintained. Apart from, energy-saving and low investment cost, the flat station equipment can also provide an individual connection with a meter, which will be effective in high-rise buildings and houses in hilly areas. The flat station can utilize the local surplus heat from industries.

Pic: Flat Station heat exchanger (https://www.danfoss.com/en/products/dhs/stations-and-domestic-hot-water/flat-stations/#tab-overview)

Solar Domestic Hot Water Systems in India and Prices

The solar water heating system was introduced in 1984 by the central government to promote solar thermal energy as a source of renewable energy in the Ministry of New and Renewable Energy (MNRE). In 2010, the Jawaharlal Nehru National Solar Mission (JNNSM) was launched by state and central governments to promote ecological and sustainable growth in India while responding to India’s energy security challenge. The mission objective was “The below 80-degree Celsius challenge - solar collectors“ to achieve the application of solar heaters in domestic and industrial areas below 80 degrees Celsius. The targets were in three financial year phases, 7 million square meters in phase I (2010-2013), 15 million square meters in Phase II (2013-2017), and 20 million square meters in Phase III (2017-2022).

Pic: Details of a Solar Water Heater (https://creativecommons.org/licenses/by/2.0/)

The solar domestic hot water systems are commercially manufactured in India and can give you in range of 100 to 300 liter of hot water per day at a temperature range of 60-80 degrees Celsius. The initial investment cost is Rs. 15000-22,000 including the plumbing and other overheads, with a payback period of 2-3 years when electricity is replaced, it excludes the pipe circulation system. The water in the insulated storage tank can maintain the temperature for up to 8 hours. The life span of the solar water heater will be 15-20 years. The black surface can absorb solar radiation and make it trapped inside the insulated pipes. The absorber glass plate is known as a Flat plate and is specified on the basis of the area and direction of sunlight. The Flat-plate system is considered the most typical type of solar water heater used and manufactured in India. However, there are many other types of solar heaters such as Evacuated tube collectors and Concentrating collectors.

Pic: Flat Plate Solar Water Heater (https://creativecommons.org/licenses/by/2.0/)
Pic: Flat Plate Solar Water Heater (https://creativecommons.org/licenses/by/2.0/)

You need to check the Bureau of Indian Standard (BIS), IS 12933 specifications for flat plate collector types of solar heating systems to assure the proper materials are being used in the system. The certification is done at six regional test centers supported by the Ministry of new and Renewable Energy even after the persistent demand from local manufacturers for local certification to sell the system and parts. You need to check the construction of the absorber plate for crack, coating, type of absorbent used, quality of glass plate, the material of the metal box, and thickness of the insulated pipe system. 

In addition, you can provide electrical heating elements or gas heating elements for those days without sunlight. The typical solar flat plate system in India has an area of around 2 square meters and has an efficiency of giving 100 liters of hot water per day. The system is installed following an arc from east-south-west of 120 degrees so that the system will be shadow-free.

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